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04-10-2007, 12:42 AM
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#1
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The TIII rocker arm fix.....
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SHELBY 16V !!!
Join Date: Apr 2006
Location: Southern Wisconsin
My Ride: Lots of TIII cars:-)
Engine: 16V TIII
Induct: Turbo
1/4: 13.100
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I finally finished my idea to fix the problem with the wear of the sides of the rocker arms from the hold-down. All I did was machined off a little material on the sides were the hold-down gouges into the aluminum. Then machined some steel machine bushings to make up for the material that was taken off. This should work really well cause it steel on steel instead of steel on aluminum. Also the washers can rotate on the shaft so the wear will be evenly distributed on the whole washer. The washer can also be easily replaced if it happens to wear out. Here are some pics. Sorry for the poor quality my camera didnt like to focus like I wanted it to.......
The machined rocker

The washers

The rocker with washer

Rocker assembly on shaft

The jig that bolts to the mill to hold them flat

So what do you guys think? I am thinking of having a run of 500 washers made by a buddy at a screw-machine shop so that I dont have to get the ID of the washers cut that I got at the hardware store.
__________________
~Jackson~
TIII GURU
"Why just settle for 8valves when you can have 16 of them!"
93 Daytona Iroc R/T(sunroof car,1 of 8)
93 Daytona Iroc R/T(sunroof car,1 of 90)
92 Daytona Iroc R/T(sunroof car,1 of 60)
91 Spirit R/T
91 Spirit R/T(GFs hotrod)
91 Daytona Shelby(black on black,needs TIII)
91 Daytona Shelby(Soon to be TIII)
91 Daytona Shelby(SHELBY 16V powered)http://www.turbododge.com/forums/f11...ered-91-a.html
87 Daytona Shelby Z(Soon to be TIII)
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04-10-2007, 12:50 AM
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#2
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Naturally Aspirated
Join Date: Jan 2003
Location: Gillette, Wyoming
My Ride: Dodge Spirit R/T
Engine: 2.2L Turbo III
Induct: Turbo
1/4: 0.000
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Neato! Are you going to be trying this out on a running car soon?
Your hold-down pieces look a lot different than mine!? You can sort of see them in this picture of a broken rocker:
http://www.turbosedan.com/spirit/DSC00961.JPG
Here's a better pic....notice they are totally flat on top.
http://www.turbosedan.com/spirit/DSC02629.JPG
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04-10-2007, 01:03 AM
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#3
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SHELBY 16V !!!
Join Date: Apr 2006
Location: Southern Wisconsin
My Ride: Lots of TIII cars:-)
Engine: 16V TIII
Induct: Turbo
1/4: 13.100
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 Quote:
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Originally Posted by iTurbo
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I was just gonna put them in the motor im putting together now but that wont be running for at least another month. I think I will throw them on another car in the next few days and try them for you all.
I have never seen hold-downs like that. I have seen at least 30 motors worth and they all look like the cast-style ones that I have in my pics.
Does anyone else have the machined looking hold-downs like iTurbo has????
__________________
~Jackson~
TIII GURU
"Why just settle for 8valves when you can have 16 of them!"
93 Daytona Iroc R/T(sunroof car,1 of 8)
93 Daytona Iroc R/T(sunroof car,1 of 90)
92 Daytona Iroc R/T(sunroof car,1 of 60)
91 Spirit R/T
91 Spirit R/T(GFs hotrod)
91 Daytona Shelby(black on black,needs TIII)
91 Daytona Shelby(Soon to be TIII)
91 Daytona Shelby(SHELBY 16V powered)http://www.turbododge.com/forums/f11...ered-91-a.html
87 Daytona Shelby Z(Soon to be TIII)
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04-10-2007, 05:45 AM
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#4
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Boostaholic
Join Date: Jan 2003
Location: Barberton, Ohio
My Ride: 93 Daytona Iroc R/T
Engine: 2.2l TIII
Induct: Turbo
1/4: 0.000
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iTurbo type on mine:
http://www.pbase.com/rmscott/image/65715049
http://www.pbase.com/rmscott/image/65715034
But then this pic on the same head looks more like Jacksons:
http://www.pbase.com/rmscott/image/65765506
Edit: ^ I looked at this pic again and this is a pic that I borrowed from some one else and it is NOT from the same head. Just wanted to clairify.
Either way the fix should work on either design. Looks like an excellent fix to me. Good Work Jackson! 
__________________
Ralph
1993 Daytona Iroc R/T (1 of 8)
2002 Dakota 4x4 Quad Cab Sport
www.pbase.com/rmscott
Last edited by Blue Iroc R/T : 04-10-2007 at 05:42 PM.
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04-10-2007, 11:35 AM
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#5
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Naturally Aspirated
Join Date: Jan 2003
Location: Gillette, Wyoming
My Ride: Dodge Spirit R/T
Engine: 2.2L Turbo III
Induct: Turbo
1/4: 0.000
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Well it turns out I have both kinds. The head on my Spirit R/T has the machined ones in the pics I posted. The head I'm putting on my SL is like ones Jackson has in his pics.
I had the hold-downs on my Spirit R/T dry film lubed at LWP to try and prevent the rocker side wear from happening. I removed my intake rocker shaft yesterday and it still looks like they are being wore into by the hold-downs. Can't wait to hear how this works for you Jackson.
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04-10-2007, 04:25 PM
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#6
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SHELBY 16V !!!
Join Date: Apr 2006
Location: Southern Wisconsin
My Ride: Lots of TIII cars:-)
Engine: 16V TIII
Induct: Turbo
1/4: 13.100
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 Quote:
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Originally Posted by LowSL2
Maybe the hold downs were re-designed for the 93 model year?
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Dont think so,I have 2 sets of 93 hold-downs and they are the cast type.
__________________
~Jackson~
TIII GURU
"Why just settle for 8valves when you can have 16 of them!"
93 Daytona Iroc R/T(sunroof car,1 of 8)
93 Daytona Iroc R/T(sunroof car,1 of 90)
92 Daytona Iroc R/T(sunroof car,1 of 60)
91 Spirit R/T
91 Spirit R/T(GFs hotrod)
91 Daytona Shelby(black on black,needs TIII)
91 Daytona Shelby(Soon to be TIII)
91 Daytona Shelby(SHELBY 16V powered)http://www.turbododge.com/forums/f11...ered-91-a.html
87 Daytona Shelby Z(Soon to be TIII)
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04-10-2007, 05:19 PM
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#7
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SHELBY 16V !!!
Join Date: Apr 2006
Location: Southern Wisconsin
My Ride: Lots of TIII cars:-)
Engine: 16V TIII
Induct: Turbo
1/4: 13.100
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 Quote:
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Originally Posted by LowSL2
That's why I was thinking that it might be a re-design. I work at an auto plant and manufacturers love to change designs each model year as well as mid-year. Mainly internal engine and drivetrain components.
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You could be right.
You guys with the machined style ones,are they out of Dunn heads? The reason I ask is you could have gotten loaded warranty heads and like what LowSL2 said they might of changed the tooling when Mopar sourced out a new company to re-cast the heads and related pieces. Do the machined ones have INA stamped in them by chance???
__________________
~Jackson~
TIII GURU
"Why just settle for 8valves when you can have 16 of them!"
93 Daytona Iroc R/T(sunroof car,1 of 8)
93 Daytona Iroc R/T(sunroof car,1 of 90)
92 Daytona Iroc R/T(sunroof car,1 of 60)
91 Spirit R/T
91 Spirit R/T(GFs hotrod)
91 Daytona Shelby(black on black,needs TIII)
91 Daytona Shelby(Soon to be TIII)
91 Daytona Shelby(SHELBY 16V powered)http://www.turbododge.com/forums/f11...ered-91-a.html
87 Daytona Shelby Z(Soon to be TIII)
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04-16-2007, 08:34 PM
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#8
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Naturally Aspirated
Join Date: Dec 2005
Location: Quakertown, Pennsylvania
My Ride: 1991 Spirit R/T (x3)
Engine: 2.2 TIII
1/4: 14.810
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Hey Jackson, I have a spare head with your type of rocker bolt and hold down and, surprise, surprise, one of the rockers was machined flat and a washer installed. No kidding! And just for the record, the washer was steel
---------------------------------------------------------------------
Tom OFlynn
3 x 1991 Spirit R/T's
2005 Sebring convertible
1969 Swinger 340
1996 Neon beater!!!
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04-26-2007, 12:23 AM
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#10
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Naturally Aspirated
Join Date: Oct 2003
Location: Abbotsford, BC, Canada
My Ride: 1989 Turbo Caravan
Engine: 2.5L 8V Sohc
Induct: Turbo
1/4: 13.400
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3 of mine heads have the steel hold downs, 
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05-01-2007, 05:06 PM
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#11
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Naturally Aspirated
Join Date: Sep 2006
Location: Verona
My Ride: 92 Daytona R/T
Engine: 2.2L TIII
Induct: Turbo
1/4: 0.000
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I'll buy some from you when u do my head gasket jackson 
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05-07-2007, 04:08 PM
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#13
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Hybrid Booster
Join Date: Jan 2006
Location: Livermore, CA
My Ride: Red 92 Spirit R/T
Engine: 2.2L T-III
Induct: Turbo
1/4: 0.000
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 Quote:
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Originally Posted by Chris Faulk
Last time I had my car apart to change the retainers I noticed a few of my rockers were worn pretty good.
What would it cost me to get all 16 machined and get a set of washers from you?
I don't know of any machine shops here I can trust.
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I'm interested too. I have a some spares that I want to get machined.
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05-07-2007, 11:54 PM
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#14
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SHELBY 16V !!!
Join Date: Apr 2006
Location: Southern Wisconsin
My Ride: Lots of TIII cars:-)
Engine: 16V TIII
Induct: Turbo
1/4: 13.100
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I am gonna have to check for sure but I think I can do them for $225 a set
__________________
~Jackson~
TIII GURU
"Why just settle for 8valves when you can have 16 of them!"
93 Daytona Iroc R/T(sunroof car,1 of 8)
93 Daytona Iroc R/T(sunroof car,1 of 90)
92 Daytona Iroc R/T(sunroof car,1 of 60)
91 Spirit R/T
91 Spirit R/T(GFs hotrod)
91 Daytona Shelby(black on black,needs TIII)
91 Daytona Shelby(Soon to be TIII)
91 Daytona Shelby(SHELBY 16V powered)http://www.turbododge.com/forums/f11...ered-91-a.html
87 Daytona Shelby Z(Soon to be TIII)
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