10-30-2009, 12:17 AM
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#4
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Re: 89 Lebaron headlight cover
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Naturally Aspirated
Join Date: Jun 2004
Location: Jacksonville, Fl
My Ride: '88 Shelby Z TII
Engine: 2.2 TII
Induct: Turbo
1/4: 14.284
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What is most likely the culprit is the clutch in the door motor is fragged. It's an easy fix. Simply remove the motor, and take it apart. Inside you'll see the main gear that moves the shaft that operates the headlight doors. On one side of that there is/was a type of clutch that used pieces of soft rubber that most likely has disintegrated. Simply fill these voids with something solid(I've seen JB Weld used, spare hex nuts, pieces of rubber, ect.), put is all back together, and provided that the motor is good, the control solenoid is good, and the BCM is sending the signal to the solenoid, you should now have working headlight doors again!
If not...start tracing the system. You are fortunate in that you don't have the HCM to worry about like the '90 and previous cars did. The motor is controlled by a solenoid in the PDC under the hood. That is sent a signal from the BCM in the passenger footwell. The BCM gets it's signal from another solenoid (IIRC) in the driver's side footwell that is activated by the headlight switch on the gage bezel.
HTH!
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