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03-05-2008, 12:16 PM
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#1
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Side Exit Exhaust?
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Naturally Aspirated
Join Date: Mar 2008
Location: Charlotte, NC
My Ride: 1989 Daytona CS
Engine: 2.5L Turbo I
Induct: Turbo
1/4: 0.000
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Hey all...
I want to turn the exhaust on my Daytona into a side-exit system. It is a 2.5" catless system with some kind of stock-ish muffler on it. It idles deep but not very loudly.
After looking under the car I see that the pipe makes a bend and comes over on the drivers side just forward of the rear wheel. It then turns again, goes over the axle, and out to the muffler in the back.
I'm wondering if anyone has tried a side-exit system before? I plan to cut off the piping where it comes closest to the drivers side of the car and put a tip on it there. As far as a muffler goes I'm looking for a 2.5" canister style one that will tuck up in the "tunnel" underneath the car... much like a resonator on more modern vehicles.
Any suggestions?
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03-05-2008, 12:32 PM
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#2
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Re: Side Exit Exhaust?
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Naturally Aspirated
Join Date: Apr 2005
Location: roscoe ny
My Ride: 89 lebaron cvtbl gtc
Engine: 2.2L turbo 2
Induct: Turbo
1/4: 0.000
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a bunch of people have side exits... search the exhaust section...
what are the laws in nc as far as cats/no cats.... alot of states you absolutly have to have one.... you should check into it
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03-05-2008, 12:40 PM
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#3
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Re: Side Exit Exhaust?
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Naturally Aspirated
Join Date: Mar 2008
Location: Charlotte, NC
My Ride: 1989 Daytona CS
Engine: 2.5L Turbo I
Induct: Turbo
1/4: 0.000
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Oh the law says I should have a cat... but cars made prior to 1991 are exempt from emissions inspection. The only thing I really have to worry about is if the mechanic decides to crawl up under the car and look around. But honestly, the way this thing looks right now I doubt they will bother.
If I have to I'll just find an old 2.5" cat and gut it... since they won't "sniff" the tailpipe... it won't matter.
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03-05-2008, 02:12 PM
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#4
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Re: Side Exit Exhaust?
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Garrett Booster
Join Date: Oct 2007
Location: Susquehanna Co. Pennsylvania
My Ride: 86 Duster/85 Turbo Z
Engine: 2.2 / 2.2
Induct: Turbo
1/4: 0.000
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I'd check into the laws about the side exit exhaust as well. In Pennsylvania, the exhaust must exit behind the rear wheel not anywhere in front of it.
I had to redo an exhaust once because of that, because it was visually obvious, the mechanic didn't care about the not catalytic but the duallys sticking out in front the rear tires were a no no.
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03-05-2008, 02:43 PM
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#5
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Re: Side Exit Exhaust?
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Naturally Aspirated
Join Date: Sep 2007
Location: Menomonee Falls, WI
My Ride: 88 Daytona Shelby Z
Engine: 2.2 Turbo II
Induct: Turbo
1/4: 0.000
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The 3" on mine is a side exit. Exits right in front of the rear tire. Use a Dynomax Bullet, they make it in 2.5". I installed it a few inches before the first 90 degree bend and its tucked up into the tunnel. You might have to clamp a section of pipe on when you cut the exhaust off before the second bend unless you can find a really long exhaust tip.
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03-05-2008, 02:44 PM
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#6
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Re: Side Exit Exhaust?
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Mitsu Booster
Join Date: Dec 2003
Location: Boyertown, PA
1/4: 0.000
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Interesting- I'd like to see the inspection code on that. Being a former licensed inspection mechanic in PA, I can tell you that was total BS.
I had side exit exhaust on TWO of my street-driven, PA inspected (not by me) cars with no issues.
I'm not trying to be argumentative, and it's not you I'm annoyed with. It's these so-called mechanics that reinterpret the inspection code at will...
To the original poster- I actually built mine out of bends from the speed shop (easiest way to get mandrel bends). I ran it out straight from that section before the over-the-axle bend, and put half a 90 bend (cut at an angle) on the end of it to turn it slightly down and back.
It can be quite loud on the highway (depending on RPMs and if you're running next to a Jersey wall...), but most times it's fine.
As a side funny story- on the way back from SDAC8 I got pulled over with the car, and the trooper asked me to please shut it off because it was blowing gravel all over his boots... 
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03-05-2008, 03:00 PM
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#7
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Re: Side Exit Exhaust?
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Naturally Aspirated
Join Date: Mar 2008
Location: Charlotte, NC
My Ride: 1989 Daytona CS
Engine: 2.5L Turbo I
Induct: Turbo
1/4: 0.000
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Wait... don't stock ford lightnings have side exit exhausts in front of the rear tire?
There are no regulations in NC about where the exhaust comes out... as long as I have a muffler on it I should be fine.
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03-05-2008, 06:33 PM
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#8
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Re: Side Exit Exhaust?
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Boostaholic
Join Date: Jun 2003
Location: Abbotsford WI.
My Ride: Shelby Charger
Engine: 2.2 turbo II
Induct: Turbo
1/4: 0.000
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Here a old pic of my current exhaust setup on my shelby charger. I'm running no cat with a 3" glasspack it isn't very loud.

__________________
85 Shelby Charger full T2 conversion is running again
77 Plymouth Arrow 360 carb turbo setup. (coming together)
94 Jeep grand cherokee DD 318 6" lift on 33"
Check them out.
http://www.cardomain.com/id/speedyshelby
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03-05-2008, 07:06 PM
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#9
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Re: Side Exit Exhaust?
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Naturally Aspirated
Join Date: Sep 2006
Location: MA
My Ride: 86GLHS,02Z28,05MiniS
Engine: common block 2.2
Induct: Turbo
1/4: 0.000
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I never understood that myself. Mass supposedly has an over the axle reg but a stock 6 cylinder F150 exits before the right rear wheel. ???
I ran a 3 inch side exit for awhile and got sick of it. I did it more to save the weight of the full exhaust system. I bought mandrel bends and had an exhaust shop put it together. Short money.
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03-05-2008, 07:08 PM
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#10
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Re: Side Exit Exhaust?
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Boostaholic
Join Date: Jan 2003
Location: Mesa, AZ
My Ride: 99 Cummins
Engine: 5.9
Induct: Turbo
1/4: 0.000
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There is a law for where the exhaust exits.
The law is the exhaust must exit behind the passenger cabin.
This is ok for the ford lightning for its cabin is ahead of its exhaust.
It is not ok for a passenger car, as a side exit in front of the rear wheel is still in the vicinity of the cabin.
Reason being- exhaust fumes entering the cabin.
Whether or not your vicinity chooses to enforce it, all depends on those inspecting. But it is a real law.
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03-05-2008, 07:20 PM
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#11
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Re: Side Exit Exhaust?
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Boostaholic
Join Date: Jan 2003
Location: Mesa, AZ
My Ride: 99 Cummins
Engine: 5.9
Induct: Turbo
1/4: 0.000
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Lots of places have them, this was the easiest to find but its for austrailia:
Exhaust systems
5. The system terminates behind the last body panel.
8. Side exhaust systems (sometimes called lake pipes) are not permitted.
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03-05-2008, 07:50 PM
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#12
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Re: Side Exit Exhaust?
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Naturally Aspirated
Join Date: Jul 2006
Location: Nebraska
My Ride: '87 Daytona Shelby Z
Engine: 2.2l TII
Induct: Turbo
1/4: 0.000
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I have a full 3" exhaust/swingvalve on mine with a 3" Dynomax muffler. I haven't driven on it yet since my steering column seems to have broken  but it does seem a little ricey but it also doesn't sound like a honda with a 4" muffler it keeps it in control. Mine is pretty custom made though since I used vbands on my homemade swingvalve and therefor also have a 3" flex pipe section in. Certainly a lot more tame than running open swingvalve though, although the exhaust sound was amazing at 14psi 
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03-05-2008, 10:26 PM
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#13
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Re: Side Exit Exhaust?
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Naturally Aspirated
Join Date: Jan 2004
Location: Spokane, Wa
My Ride: 85 GLHT, 87 ShelbyZ
Engine: 2.2 T2 and 2.5 T2
Induct: Turbo
1/4: 13.882
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Was gonna mention the F150's.
3" side exit straight pipe on my Tona.
Camphone6
Underneath
DSC01358_1
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03-06-2008, 02:27 AM
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#14
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Re: Side Exit Exhaust?
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Naturally Aspirated
Join Date: May 2005
Location: Portland,OR
My Ride: csx-t 89 csx 05acr
Engine: 2.2
Induct: Turbo
1/4: 14.900
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man oregon deq sucks they test cars from like 1976 and up. and they check for a cat and also test for sound. my csx-t failed for being to loud with 2.5 inch with cat but no muffler.
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03-06-2008, 07:49 AM
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#15
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Re: Side Exit Exhaust?
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Naturally Aspirated
Join Date: Mar 2008
Location: Charlotte, NC
My Ride: 1989 Daytona CS
Engine: 2.5L Turbo I
Induct: Turbo
1/4: 0.000
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No muffler... yeah... it's gonna be loud.
I'm not gonna bother doing the exhaust until after the inspection... I figure that'll give me a year with it on anyways.
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