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04-27-2008, 08:07 PM
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#1
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Oh %$#@, broke my turbo!
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Naturally Aspirated
Join Date: Feb 2006
Location: Holland, MI
My Ride: '85 Dodge Daytona Z
Engine: 2.2L TI
Induct: Turbo
1/4: 0.000
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I have spent the last 2 weeks trying to remove the bolts from my exhaust turbine housing so I can rebuild my turbo. I finally go all of them loose (or broke off) but I couldn't get the housing apart from the center section. I put the exhaust side in a vise and started hammering on the intake side of the turbo with a rubber mallet. After a few minutes of getting nowhere, I started hitting the outer edge of the intake side and cracked it. I can't believe the exhaust side is still as stuck as ever. Now what? Anybody got a spare intake housing for a Garrett turbo?
-Tom
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04-27-2008, 10:47 PM
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#3
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Re: Oh %$#@, broke my turbo!
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Naturally Aspirated
Join Date: Jan 2003
Location: IOWA
My Ride: '88 Shelby Z
Engine: 2.2L TII
1/4: 0.000
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Finess on these things is a little more important than strength, look at how old this stuff is...
For future reference everything will come apart w/ a torch and perafin wax. THEN crank on the stuff.
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04-28-2008, 09:25 AM
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#4
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Re: Oh %$#@, broke my turbo!
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Naturally Aspirated
Join Date: Feb 2006
Location: Holland, MI
My Ride: '85 Dodge Daytona Z
Engine: 2.2L TI
Induct: Turbo
1/4: 0.000
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I will take a TI or a TII Garrett housing. I already made a flange to convert my TI to TII status. A TII housing would be best, though. Yeah, I should have heated the turbine side up with a torch, but I didn't think about that. I did use heat and penetrating oil on all the bolts to get them loose. It helped a ton. Guess I wasn't thinking.
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04-28-2008, 10:36 AM
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#6
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Re: Oh %$#@, broke my turbo!
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Resident piston cracker
Join Date: May 2003
Location: CT
My Ride: 92gtc vert
Engine: 2.5 8v
Induct: Turbo
1/4: 22.000
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Meh, not impressed with your butchering. 
Post in the parts wated section and you will have plenty of offers.
Also pay real close attention to the way the parts fit and take pics.
__________________
" Raise boost till you blow the head gasket(or crack pistons), then back off slightly."
1992 GTC convertible 2.5/568 aluminum fw/Tu 6puck feramic/s60/3in Tu sv/+40S/ FWD CAL /FMIC/PSSSSTSSSS
Come for a dyno run NEW Get-together 2-23-2008 @ 10am
http://www.turbododge.com/forums/f1/...-dyno-day.html
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04-28-2008, 04:17 PM
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#7
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Re: Oh %$#@, broke my turbo!
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Naturally Aspirated
Join Date: Jan 2003
Location: AUBURN, MA
My Ride: 1987 Daytona ShelbyZ
Engine: 2.2 T2
Induct: Turbo
1/4: 0.000
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did you take the last bolt INSIDE the housing out ? i have a polished t2 cover here in mass.
Norm
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04-29-2008, 08:49 PM
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#8
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Re: Oh %$#@, broke my turbo!
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Naturally Aspirated
Join Date: Feb 2006
Location: Holland, MI
My Ride: '85 Dodge Daytona Z
Engine: 2.2L TI
Induct: Turbo
1/4: 0.000
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>Yeah, I posted in the parts wanted section. I figured it wouldn't hurt to ask here, too.
>Yeah, I took (broke) the bolt out of the inside of the swing valve hsg.
I might be interested in your T2 cover, overboostperformance if the compressor wheel is ok.
Do you think the compressor wheel is shot if 1 or 2 fins got slightly bent on the tips?
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04-29-2008, 09:12 PM
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#9
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Re: Oh %$#@, broke my turbo!
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Naturally Aspirated
Join Date: Jun 2004
Location: The Dells in Wisconsin
My Ride: '89 Daytona Shelby
Engine: 2.2
Induct: Turbo
1/4: 0.000
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 Quote:
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Originally Posted by Tbone
Do you think the compressor wheel is shot if 1 or 2 fins got slightly bent on the tips?
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LOL ... NOW this thread is useless without pic's.
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04-29-2008, 10:20 PM
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#10
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Re: Oh %$#@, broke my turbo!
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Mitsu Booster
Join Date: Apr 2008
Location: Fountain,Co
My Ride: 1979 Colt
Engine: 1.6L
Induct: N/A
1/4: 0.000
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I had good results with PB Blaster, let it sit for a couple hours and it comes right out. 
__________________
Andres
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04-30-2008, 06:53 AM
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#11
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Re: Oh %$#@, broke my turbo!
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Naturally Aspirated
Join Date: Feb 2006
Location: Holland, MI
My Ride: '85 Dodge Daytona Z
Engine: 2.2L TI
Induct: Turbo
1/4: 0.000
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I worked on my turbo a little last night. I found that the compressor housing is not cracked at all. The backplate to the compressor housing is cracked. Also, I took the compressor wheel off the shaft and studied it a little closer. Doesn't appear to be damaged at all. Must have looked at it cross-eyed after I busted the backplate. So that's good news for me. Now, I just need to find a backplate. Any chance someone is going to be selling just the backplate and not the compressor housing?
I upgraded from PB Blaster to Kroil. Kroil is for industrial use, so you have to give the name of the company you work for when you order it. I guess you could make up a name, though. It is about $10 a can but I got a second can free when I ordered one. The other thing I have tried recently is Freeze-off by CRC. It is a penetrating oil that gets cold as you spray it. Seems to do a good job after you heat the area up good and hot. That was the only way I got any of the turbo bolts out without breaking them.
If I run into a stuck one, I do a routine were I heat the area up around the bolt with a torch and then squirt it with Kroil. Then I repeat 2 or 3 more times. It usually works, but not always.
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04-30-2008, 07:58 AM
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#12
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Re: Oh %$#@, broke my turbo!
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Naturally Aspirated
Join Date: Jan 2003
Location: IOWA
My Ride: '88 Shelby Z
Engine: 2.2L TII
1/4: 0.000
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Caaareful, most metals don't do well under extreme temp changes.
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04-30-2008, 11:59 AM
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#13
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Re: Oh %$#@, broke my turbo!
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Naturally Aspirated
Join Date: Feb 2006
Location: Holland, MI
My Ride: '85 Dodge Daytona Z
Engine: 2.2L TI
Induct: Turbo
1/4: 0.000
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I was a little scared about that...but after getting no where for 45 minutes I stopped worrying and did it. Hopefully I don't break anything (more).
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05-05-2008, 10:55 PM
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#14
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Re: Oh %$#@, broke my turbo!
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Naturally Aspirated
Join Date: Feb 2006
Location: Holland, MI
My Ride: '85 Dodge Daytona Z
Engine: 2.2L TI
Induct: Turbo
1/4: 0.000
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Whoohoo! I finally got the stupid exhaust turbine housing off of the center section. It sucked. I had to heat it up 4 or 5 times and spray it down with penetrating fluid. I also pounded on it with a copper pipe extension and a hammer, inbetween heating it. I didn't break anything else (except a little copper fitting), so all I need is the backplate. Here is the damage...

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05-05-2008, 10:58 PM
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#15
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Re: Oh %$#@, broke my turbo!
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MEOW!
Join Date: Mar 2007
Location: OH, 2nd box on the right.
My Ride: lebaron
Engine: 2.2L TI(ish)
Induct: Turbo
1/4: 0.000
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so you need that back plate of mine?
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