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05-15-2004, 10:10 PM
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#1
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Help #3 Piston has hole LOOK!
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Naturally Aspirated
Join Date: Mar 2003
Location: Tampa, Florida
My Ride: 87 CSX
Engine: 2.2
Induct: Turbo
1/4: 0.000
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I pulled the head and my concerns were confirmed. I have attached a pic of the piston. This is #3 piston the rest are ok. Here's what concerns me. As you can see the picton is melted from detention I'm assuming but I see no pits on #3 or any other piston. and only #3 is bad. What could it be. Bad Injector, Power Module, Fuel Pump, I was using +40 NEW and a 255 LPH pump. I had a bad AFPR on the car and put the stock back on. I was only running 14 PSI of boost and the motor has only 390 miles on it. How much Boost can a Stock piston hold?
What size of pistons are these?
Here are the numbers on top left to right
Mahle marked under piston Cast #87V90
1807 5131402
M 87.974
0402 SPO.025
Another question is the piston melted and the metal dropped on the rod looks like JB weld. Can I still use this rod?
Last edited by speed8988; 05-16-2004 at 12:26 AM.
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05-15-2004, 10:36 PM
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#3
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Re: Re: Help Pistons have hole in them
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Naturally Aspirated
Join Date: Mar 2003
Location: Tampa, Florida
My Ride: 87 CSX
Engine: 2.2
Induct: Turbo
1/4: 0.000
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I meant Rod....  Naturally I'm not that stupid.
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05-16-2004, 12:25 AM
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#4
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Naturally Aspirated
Join Date: Mar 2003
Location: Tampa, Florida
My Ride: 87 CSX
Engine: 2.2
Induct: Turbo
1/4: 0.000
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ttt
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05-16-2004, 10:26 AM
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#5
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Naturally Aspirated
Join Date: Jan 2003
Location: www.TurboDodge.com
My Ride: 1991 Daytona Shelby
Engine: 2.5L
Induct: Turbo
1/4: 13.000
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try getting a small chizel and with your hand, try chipping that stuff off. dont ding the rod too much. if you can get it all off, you could probably still use it. if you dont, i wouldnt because i would want that stuff to fall into the oil.
frank
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05-16-2004, 06:35 PM
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#7
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Naturally Aspirated
Join Date: Mar 2003
Location: Tampa, Florida
My Ride: 87 CSX
Engine: 2.2
Induct: Turbo
1/4: 0.000
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I think It's .20 over from the 2 the 5 I don't think means anything. Can anyone confirm? That's not a chip it's a melted hole all the way through.
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05-17-2004, 09:03 AM
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#9
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Naturally Aspirated
Join Date: Jan 2003
Location: Tampa Bay, FL USA
My Ride: 1991 Spirit R/T
Engine: 2.2L
Induct: Turbo
1/4: 0.000
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I think the numbers are reversed in the above?
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05-17-2004, 02:32 PM
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#11
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Naturally Aspirated
Join Date: Mar 2003
Location: Tampa, Florida
My Ride: 87 CSX
Engine: 2.2
Induct: Turbo
1/4: 0.000
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She said I can't sell the car until as she puts it "THAT MAN DIES" speaking of Carroll Shelby. She said hopefully once he passes away the cars will go up in value and I can get more for the car. It's really unheard of that a wife says NO you aren't going to sell that piece of Sh*T money pit.
Kevin
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05-18-2004, 11:48 AM
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#12
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Naturally Aspirated
Join Date: Oct 2003
Location: Abbotsford, BC, Canada
My Ride: 1989 Turbo Caravan
Engine: 2.5L 8V Sohc
Induct: Turbo
1/4: 13.400
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I would say you went lean. Also, the stock cast pistons can take alot, I have run 26 psi on mine with no incident, and have 23,000 kms on my engine. You just need the proper amount of fuel so as not to melt them.
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05-21-2004, 01:04 AM
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#13
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Naturally Aspirated
Join Date: Nov 2003
Location: Tennessee
1/4: 0.000
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 Quote:
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well the pistons are .025 over and the bore is .030 over
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If a piston is for an overbore, then that is the size stamped on it. Not overbore minus the skirt clearance. Besides , it's still (example) .030" larger than the piston it is replacing. Actually a metric bore would be .75mm (.75/25.4=.0295)over.
How do you know exactly how many miles are on this engine, but you don't know what is in it?
A wire wheel on a grinder and/or a bead blaster will peel that aluminum off of that rod.
Just my 2/100ths of a dollar...don't mean to act like a machinist.

Jim
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05-21-2004, 12:55 PM
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#14
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Naturally Aspirated
Join Date: Mar 2003
Location: Tampa, Florida
My Ride: 87 CSX
Engine: 2.2
Induct: Turbo
1/4: 0.000
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i know how many miles are on it because it's a re-built motor that I paid to get rebuilt and installed it in my car. I thought there were .020 pistons in the car but the .025 on the piston threw me off. THose piston are indeed .020 from the part number. I'm going to check the bore to see if it's straight. I'm sure it is the machine shop line bores their blocks.
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05-21-2004, 12:59 PM
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#15
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Naturally Aspirated
Join Date: Oct 2003
Location: Abbotsford, BC, Canada
My Ride: 1989 Turbo Caravan
Engine: 2.5L 8V Sohc
Induct: Turbo
1/4: 13.400
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 Quote:
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Originally posted by speed8988
i know how many miles are on it because it's a re-built motor that I paid to get rebuilt and installed it in my car. I thought there were .020 pistons in the car but the .025 on the piston threw me off. THose piston are indeed .020 from the part number. I'm going to check the bore to see if it's straight. I'm sure it is the machine shop line bores their blocks.
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Line boring refers to the reboring and straightening of the crank main and cam journals.
If they installed new oversize pistons, they had to rebore the engine or the pistons wouldn't fit! Sorry to nitpit
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