05-16-2003, 12:17 AM
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#7
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Naturally Aspirated
Join Date: Jan 2003
Location: Greenville, Tx.
My Ride: 86 Daytona TurboZ CS
Engine: 2.2L Chrysler Turbo
Induct: Turbo
1/4: 0.000
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I have not been able to find anything specific about what might cause transfer gear end-play enough for the gear to rub the housing or pan. Primarily the manual says to remove all 3 pans and check for debris.
As best I can tell, the transfer gear might push out for the following reasons, and I am speculating some:
1. When the transfer gear and/or output gear are worn. The manual says to replace them.
2. Remove the transfer gear - check for a worn bearing cone behind the transfer gear. Most any place that specializes in bearings can probably find a replacement.
3. Check for any wear near the end of the transfer shaft. If so, an overhaul would be required and the shaft replaced.
4. Inspect the shim behind the bearing cone - not sure of this would cause any problems though.
5. Behind the bearing cone there is a Governor Support Retainer and bearing cup (holds the bearing cone in place) Look for any wear in the bearing cup.
6. Behind the Transfer shaft gear there is a low-reverse band anchor pin sort of between the Tranfer Shaft Gear and Output Shaft gear. Check to see if it is out of place or pushed out and adjust accordingly. It would rub the back of the TSG if out of place.
The shop manual basically breaks everything down in to two categories - what to do when there is or is not metal shavings present which requires all 3 pans to be removed. And it pretty much says to do a complete rebuild if there are any metal shavings. Although, in every situation where there is gear noise or a whine, if there is no debris, it suggests cleaning the valve body.
Not sure if this helps, but might be worth checking.
Last edited by JohnnyLightning86; 05-16-2003 at 12:21 AM.
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