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Old 04-22-2005, 01:36 PM   #1
Post Valve body modifications!  
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A413 Valve Body Modifications
written by Chuck James

Here you'll find some information on how to take a stock A413 valve body and modify it for more firmer shifts. Most of this information was originally posted to Turbododge.com by Joe Dzwil, a BIG thanks to him for sharing his knowledge on this subject.
Remove the valve body from the trans, turn it upside down and seperate the two halves. The check balls should remain in the top half.
Remove the check ball that is marked in the above image. "This allows second feed oil to bypass a restriction in the v/b spacer plate."

Now it's time to enlarge some holes in the spacer plate. "Valve body spacer plate feed holes for third gear:
I opened the upper two holes in the pic to .161" (size 20 drill). For the two holes on the right side of the spacer plate, the outer hole is opened to .161" and the inner is .157". The holes are colored red in the picture.

MP drilled the two on the right to .125. You can make them bigger (the two on the right) then I did (.157" and .161"), but the valve body passage walls will be compromised."
ED note: When your out shopping for drill bit- .125'' would be 1/8'' and .157'' would be damn close to 5/32''.


Notice in the picture of the MP spacer plate (above), that two passages are blocked on the far left. This removes the accumulator from the circuit, so it shifts harder into 2nd gear. If you can't get ahold of a MP plate (like most of us), then drill/tap and plug the two holes in the transmission case shown below:

Next, we need to immobilize the shuttle and bypass valves. After you've reassembled to two halves of the valve body, turn it right side up and remove the end cover shown below:
Remove the shuttle valve plug and spring, you'll want to replace the spring with a solid spacer to prevent the valve from moving. "The shuttle valve is held by a steel rod, 1.458" long by .250 wide. The shuttle valve spring is removed and replaced by the rod." With the end cover back on, there should be just a little play (maybe .002-.003''). See below:


Now do something similar to the bypass valve. "Like the shuttle valve, the bypass valve gets held from moving with a spacer. MP used a .187 steel ball. It gets slipped inside the bypass spring. I think I use a 5/16 steel rod for my last few. When you are done, make sure there is a little free play so the end cover is not held off the valve body." See below:


Lastly, the main line pressure needs to be raised. The hex screw is turned counter-clockwise to raise line pressure, however, the stock regulator spring is not stiff enough for high performance applications. "Seven turns of the line pressure screw is not that much extra pressure, around 11-12 psi. (but it is about the max of what the stock pressure reg. spring can handle). Added to the stock 80 to 88 psi you are most likely less than 100 psi at full throttle."

Joe mentioned that stiffer springs used to be available at Pepboys. I imagine something in the Help! or Motormite section of an auto parts store might turn up something useful. I'll update this section when I can find a source for stiffer springs. If you have an idea, drop me a PM.


Please Note:
That's about it for A413 valve body modifications. Do keep in mind increasing line pressure will raise the shift points unless the governor weights are modified. In addition to that, increased line pressure will eventually break the low/rev band strut. Sonnax makes a heavy duty replacement, part number 32710-01.
http://www.transmissionspecialty.com...s/32710-01.htm



This information is provided as-is.

Last edited by Frank : 07-14-2005 at 06:37 PM.
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Old 04-22-2005, 10:19 PM   #2
 
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1/4" bolt cut down for shuttle valve works wonders.
Start long and hand file down to desired endplay, too
tight can result in no upshift.
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Old 05-10-2005, 10:49 PM   #3
 
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I have a question for you, the bypass valve mod, will this effect the lockup
clutch at all. It looks like it might...

Also, I think I found the perfict pressure spring at Sears Hardware. It's
lowist setting is around 110 psi, max is in the 140 area.

One last thing, I've been having some problems with the stock converter
housing that bolts to the flex plate. Seems with lots of HP the pads that
the bolts go into flex. This bends the lockup surface on the other side killing
the clutch. I found a better housing from a 3.3 V6, just need to find a
flexplate that will bolt to it and a 2.4. Any idea's???

Thanks Steve

Last edited by Frank : 07-13-2005 at 08:28 PM.
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Old 05-11-2005, 12:30 AM   #4
 
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how can the gov. be bypassed? and has ne one done this?
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Old 06-30-2005, 03:13 AM   #5
 
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The bypass valve mod will not affect the function of the lockup clutch. I did all the above listed mods to the valve body and the lockup function works great.

PS. Joe, thanks for all of your wonderful insight!
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