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Discussion Starter · #1 ·
Yes I think it might be a vacuum leak, but...
Bought the one owner GLH-S 53,000 miles at Mecum last month. Took it to a mechanic who rebuilt the CV axles (boots were torn), replaced the plugs, replaced the thermostat,confirmed timing is correct, checked the fuel pressure, replaced the pcv valve hose (was a patch job leaking). I have run two complete tanks of premium gas though the car in the past month both times using injector cleaning additive. Initially car did 8.33 0-60 with older bald tires (after tune up) and 16.33 1/4 mile at 86.19 (two different runs on same day).

Bought BRIDGESTONE 205/50R15 POTENZA RE-71RS tires and took it to a local alignment shop that does older cars and race cars. Had them look the car over as well and looked for vacuum leaks and did a smoke test but did not find any leaks. Did a compression test and all 4 cylinders were at 120. Air cleaner was not replaced but looks new. Two codes were present 42 and 47. Mechanics said the auto disconnect was working and the low voltage might have been from kissimmee where they disconnected the battery while it sat and reconnected when they moved it.

When cold, car idles at 1,200 and is sometimes a little rough. After it warms up it idles between 1,500 and 2,000. I installed a harbor freight boost gauge just before the map inside the car (for diagnostics). The boost gauge never goes above 10 (I believe it should go to 12) and that might explain the slower 0-60 and quarter mile times. After the tires the 0-60 is consistently 7.8 seconds. I understand it is hard to make a stock car match what car and driver or Motortrend list as their time of 0-60 in 6.5 seconds, but thought I should be closer to 7 seconds than to 8 seconds especially with modern performance tires. Launches were on asphalt not concrete.

I have repeatedly tested the vacuum system for leaks with soapy water, propane, brake cleaner etc with no leaks discovered. I removed, inspected and reset the Idle Control Valve and attempted to adjust the idle with the screw but could only get the idle to go up not down (the valve is the newer one not the one with the 3 gears and looks to be original). I have traced each vacuum line and have contemplated replacing it all with new vacuum block and hoses but the car is a nice survivor and trying to keep it as original as possible. I have checked for leaks around the intake and valve cover with no luck.

One peculiar note. If I remove the cap from the factory vacuum harness assigned to a boost controller (which was not installed in this car) creating a vacuum leak the idle barely rises 50 rpm and only for a quick second. This is why I continually suspect there is a vacuum leak, but not sure if the idle should jump higher if I do this. There is vacuum on the line when uncapped.

The car is fun to drive and pulls hard but it seems like it is below where it should be. It's a cars and coffee and car show car not a daily driver. A far as I can tell everything is stock and the car sat in a Dodge Dealership car museum for 20 years plus but was driven during that time. There is one spliced wire repair going to the AC compressor but nothing out of the ordinary. The valve cover does have a very small oil seepage above the number 4 plug but not able to detect an actual leak. The mechanic both thought it was not causing the issue.

Any guidance is greatly appreciated. I have searched the board and tried just about everything I have seen before posting for help. The only thing I have not tried is replacing the fuel injectors, but the car does run strong except for the high idle and possibly the boost being slightly low (which might be the cheap harbor freight gauge).

Here is a video of a cold start. Temp here is 61 Degrees on You Tube:
It actually starts rough and drops to about 500 rpm before returning to 1,200 to 1,400 rpms. It has started rough a couple times previously but usually does not so possibly a symptom.

Here is a shot of the 1/4 mile dragy result:
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Engine compartment:
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Idler valve (AIS I believe):
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Discussion Starter · #3 ·
Do you heat and a/c bend doors work properly? I ask as they are vacuum actuated and the connector behind the control panel is VERY prone to crumble and cause vacuum leak.
I have not seen those mentioned before but I will definitely check them. Just got my Service Manuals delivered this morning. Thank you and will let you know.
 

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Just watched video and saw 18" vac. That is about what my 87 GLHS had so that does not seem to far off. I say had, as it now has 20" vac after my head change. As for AIS, mine has the same as yours with the spring plunger style. Does car have stock exhaust or been modified? What about spark plugs, plug wires, distributor caps and rotor? Fuel filter changed out?

When I bought my 87 GLHS it would make boost using a manual boost controller, but only 5lbs when hooked up to the solenoid packs on the right fender. I found the green nipple going to the waste gate solenoid was barely fitting on so it leaked. Since I could not shrink the green elbow, I wrapped the solenoid nipple with electrical tape making the nipple a larger diameter and then cut the excess tape off that stuck above the solenoid nipple. I did this with all my solenoids elbows and now all fit tight. Oh, and now the car hits 14lbs boost (running MP Stage II LM).

Will be interested in what you find with the idle as mine has twice jumped to about 2k idle for a while and then returns back to normal. No codes. I assumed it is the AIS so cleaned it last time I had the engine out, but mine is so infrequent only time will tell.
 

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Discussion Starter · #5 ·
You stated only 9lbs of boost, but do you know how many inches of vacuum? Does car have stock exhaust or been modified? What about spark plugs, plug wires, distributor caps and rotor? Fuel filter changed out?
Below is a picture of the gauge at idle. Exhaust looks bone stock. The plugs have been replaced last month and both mechanics checked and confirmed timing. I don't have a timing light currently but will be getting one this week as with all things I don't always believe it unless I see it with my own eyes but both mechanics have a good reputation and are familiar with older cars.
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BTW a smoke machine is cheap if you're curious. I think I paid like $80 for mine, but you have to have a separate air compressor to supply to it.

ANd congrats on the GLHS! Did the car stay in FL?
 

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Once you have verified no vacuum leaks at the HVAC...
1)Do you own a scanner?
a)I would want to see sensor values with KOEO (key on engine off) and while the problem is occurring. (MAP, CTS, TPS)
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TPS voltage should be between .30-.90 volts at closed throttle and remain steady, WOT = voltage above 3.50 volts.
b)I would also want to see total spark advance and if any knock retard is present which could affect boost and engine performance.
2)You said fuel pressure was checked and verified to be OK, do you have the numbers? (KOEO, KOER along with the engine vacuum reading @ idle)
a)What is fuel pressure reading when boost maxes out?
3)I assume all fault codes were cleared and none have returned?
4)Verify base idle is correct.
 

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Discussion Starter · #8 ·
Do your heat and a/c bend doors work properly? I ask as they are vacuum actuated and the connector behind the control panel is VERY prone to crumble and cause vacuum leak.
I disconnected the vacuum line on the master cylinder just now and plugged the vacuum hose and it did not change behavior (I assume that eliminates the vacuum going to HVAC as being the problem, but if not let me know). I also crawled under dash and did not detect any leaks by listening.
 

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Discussion Starter · #9 ·
Once you have verified no vacuum leaks at the HVAC...
1)Do you own a scanner?
a)I would want to see sensor values with KOEO (key on engine off) and while the problem is occurring. (MAP, CTS, TPS)
View attachment 284224 View attachment 284225

TPS voltage should be between .30-.90 volts at closed throttle and remain steady, WOT = voltage above 3.50 volts.
b)I would also want to see total spark advance and if any knock retard is present which could affect boost and engine performance.
2)You said fuel pressure was checked and verified to be OK, do you have the numbers? (KOEO, KOER along with the engine vacuum reading @ idle)
a)What is fuel pressure reading when boost maxes out?
3)I assume all fault codes were cleared and none have returned?
4)Verify base idle is correct.
I don't own a scanner but am looking. Do you have any recommendations? I reset the codes this morning and no codes except 12 and 55 which I believe is normal (from key on off 5 times and counting).

So TPS is still a possible suspect until I get a scanner or have the mechanic check it with his.

Reference the base idle I have not disassembled the throttle body but I did try to reset base idle by following the instructions you referenced. I cannot get the idle to drop below 1,400 RPM with the idle adjust screw. If I turn it 2 full turns clockwise the rpms rise. going left until it is almost all the way out makes no changes.

Mechanic says fuel pressure checked good but I have ordered the tool myself to check but it won't be until this weekend.

A new symptom is when I turn the AC on the idle drops down to a smooth 1,000 rpm. Seems like that should be where it should be. They did replace a wire going to the AC compressor so wondering if that may be causing an issue but it looks correctly done.
 

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1)Since you just got this car and are having problems you have to approach this as the issue may be caused by anything and not assuming something is good without that being verified.

2)You can check the MAP, CTS and TPS with a digital multi-meter.
a)Checking the MAP and CTS were shown in the previous post.
b)To check the TPS, backprobe the Signal (OR/DB) and Signal Return (BK/LB) lines at the TPS connector, turn the key on and read the voltage.
c)Is the voltage between .30 and .90 volts?
d)Is the voltage above 3.50 volts with the throttle wide open?

3)As far as an OBD 1 scanner for your vehicle...
OTC Monitor 2000 or 4000e, Snap On MT2500 or a Chrysler DRB II with the proper software and cables.
If you can afford it, I would recommend the Snap On MT 2500, my Son owns one and it works very well, you are also able to access the Engine, Trans, BCM, SRS, ABS, etc. on any vehicle up to 2005 with the proper cables and software.

4)From what you are describing still sounds like a vacuum leak, the RPM would drop with the A/C on due to increased engine load and the AIS being stepped all the way in. If you had a scanner you could view AIS steps which are normally between 25-30 steps @ idle, if the engine controller detects a higher than normal idle speed it will step in the AIS pintle closing off the air bypass port in attempt to lower the idle speed, once it has stepped all the way in AIS steps will read 0 steps and if the idle speed is still high it will not move @ idle until the condition is corrected or next startup which will start the whole process over again.
a)Do not forget that the brake booster itself can have a vacuum leak.
b)Disconnect and plug the large vacuum line to the booster, did the symptoms change?
c)Is the PCV system functioning as it should with no cracked/collapsed/ vacuum lines?
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d)Remove and plug all vacuum lines that are not needed for the engine to run to rule out a component causing the problem, basically all lines except to the MAP Sensor and Fuel Pressure Regulator, if that corrects the idle issue, reconnect the vacuum lines one at a time to see which component is causing the issue.
(Pay close attention to the vacuum routing on your Solenoid Pack on the R/S fender.)

5)I assume this car has a Logic Module mounted MAP Sensor, you may want to take a good look behind the R/S kick panel to check the vacuum line to the MAP and check the LM connectors for corrosion, it is a common problem from moisture leaking in that area.

6)Verify the Main Controller Ground is securely connected.
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If nothing is found I would suggest you start at square one using Chryslers Diagnostics for Driveabilty Issues with No Fault Codes or Codes 51(Lean) or 52(Rich).
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Discussion Starter · #11 ·
1)Since you just got this car and are having problems you have to approach this as the issue may be caused by anything and not assuming something is good without that being verified.

2)You can check the MAP, CTS and TPS with a digital multi-meter.
a)Checking the MAP and CTS were shown in the previous post.
b)To check the TPS, backprobe the Signal (OR/DB) and Signal Return (BK/LB) lines at the TPS connector, turn the key on and read the voltage.
c)Is the voltage between .30 and .90 volts?
d)Is the voltage above 3.50 volts with the throttle wide open?

3)As far as an OBD 1 scanner for your vehicle...
OTC Monitor 2000 or 4000e, Snap On MT2500 or a Chrysler DRB II with the proper software and cables.
If you can afford it, I would recommend the Snap On MT 2500, my Son owns one and it works very well, you are also able to access the Engine, Trans, BCM, SRS, ABS, etc. on any vehicle up to 2005 with the proper cables and software.

4)From what you are describing still sounds like a vacuum leak, the RPM would drop with the A/C on due to increased engine load and the AIS being stepped all the way in. If you had a scanner you could view AIS steps which are normally between 25-30 steps @ idle, if the engine controller detects a higher than normal idle speed it will step in the AIS pintle closing off the air bypass port in attempt to lower the idle speed, once it has stepped all the way in AIS steps will read 0 steps and if the idle speed is still high it will not move @ idle until the condition is corrected or next startup which will start the whole process over again.
a)Do not forget that the brake booster itself can have a vacuum leak.
b)Disconnect and plug the large vacuum line to the booster, did the symptoms change?
c)Is the PCV system functioning as it should with no cracked/collapsed/ vacuum lines?
View attachment 284232
d)Remove and plug all vacuum lines that are not needed for the engine to run to rule out a component causing the problem, basically all lines except to the MAP Sensor and Fuel Pressure Regulator, if that corrects the idle issue, reconnect the vacuum lines one at a time to see which component is causing the issue.
(Pay close attention to the vacuum routing on your Solenoid Pack on the R/S fender.)

5)I assume this car has a Logic Module mounted MAP Sensor, you may want to take a good look behind the R/S kick panel to check the vacuum line to the MAP and check the LM connectors for corrosion, it is a common problem from moisture leaking in that area.

6)Verify the Main Controller Ground is securely connected.
View attachment 284229

If nothing is found I would suggest you start at square one using Chryslers Diagnostics for Driveabilty Issues with No Fault Codes or Codes 51(Lean) or 52(Rich).
View attachment 284230
I greatly appreciate your time and advice. Just pulled my multimeter out yesterday and will start walking through those steps I have not done and redoing the ones I have already done starting from scratch. Based on everything I have received I definitely need to dig into the AIS and it's function just to eliminate it.

I have had the kick panel off for a week and have checked it for leaks and corrosion and looks good from what I can tell. I need to get a new bag around it to waterproof it once I find my Gremlin.
 

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I do not feel you have an AIS issue, I feel the AIS is doing its job to keep idle speed at normal levels but cannot due to another issue.
(Never unplug the AIS with the engine running if the AIS is moving or damage to the engine controller may occur.)
The AIS will be moved by the engine controller to control idle speed to increase idle speed if engine load at idle (A/C on or large electrical load) increases or off idle the AIS is moved out to approx. 40 steps to get ready for decel so you do not stall when you remove your foot from the throttle.
Engine Temp, Engine Load, Throttle Position all play a part in idle speed control.
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Discussion Starter · #13 ·
I do not feel you have an AIS issue, I feel the AIS is doing its job to keep idle speed at normal levels but cannot due to another issue.
(Never unplug the AIS with the engine running if the AIS is moving or damage to the engine controller may occur.)
The AIS will be moved by the engine controller to control idle speed to increase idle speed if engine load at idle (A/C on or large electrical load) increases or off idle the AIS is moved out to approx. 40 steps to get ready for decel so you do not stall when you remove your foot from the throttle.
Engine Temp, Engine Load, Throttle Position all play a part in idle speed control.
View attachment 284239 View attachment 284240 View attachment 284241 View attachment 284242
Thanks again. Will start running electrical tests down this week and keep everyone updated. I used to do this in the Navy on planes chasing the gremlins but it has been awhile.
 

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Is the logic module a stock module or a MP module? I would unplug the red and blue connectors @ the LM and look to see if you see remnants (calcium deposits) of water in these electrical sockets. Don't be overly bummed if you have a bad factory LM. They were pretty crappy anyway as far as driveability. The MP ones off better performance, driveability, and mileage.
 

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Discussion Starter · #15 ·
Is the logic module a stock module or a MP module? I would unplug the red and blue connectors @ the LM and look to see if you see remnants (calcium deposits) of water in these electrical sockets. Don't be overly bummed if you have a bad factory LM. They were pretty crappy anyway as far as driveability. The MP ones off better performance, driveability, and mileage.
I believe the LM to be original based on how it looks and the original plastic bag was still intact. What is the MP Logic Module? I will check to see if it got wet in the morning.

It just occurred to me if they replaced it with one from a regular turbo Omni that could explain the 9 pounds of boost instead of 12 if I understand it correctly.
 

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Discussion Starter · #20 ·
So question about the LM Stage 2 module. I see some people add the Grainger valve to get boost to 14-15 with the stock LM. What are the advantages and disadvantages of getting the LM Module vs just the Grainger valve? I won't be doing any mods until the base issues are resolved.
 
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