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a904?

2489 Views 17 Replies 7 Participants Last post by  RPMurph
what happens if u unplug the lock up soleniod plug... and drive the car without it unpluged?

i converted a tbi car that used the 904 but the turbo harness i had was from a a-413 set up and has no hook-up for the trans?
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Convertor wont lock up, looser than stock up top but plenty
of people have done it regularly without problem's.
91 turbo 8v Shadow/Spirate computer and a few wires later
you can use the lockup option if you want.
904? that's a RWD trans. if you have a lockup 413 and do not plug in the lockup sol you do not have lockup convertor. however if you would like to pickup a couple miles to the gallon put in a manual lockup switch on your dash. I did this with a lebaron GTS. gained 2-3 mpg having lockup function.. just have to remember to turn off when comming to a stop... car dies when you forget.
22dodge said:
904? that's a RWD trans. if you have a lockup 413 and do not plug in the lockup sol you do not have lockup convertor. however if you would like to pickup a couple miles to the gallon put in a manual lockup switch on your dash. I did this with a lebaron GTS. gained 2-3 mpg having lockup function.. just have to remember to turn off when comming to a stop... car dies when you forget.
The rpm's will actually go low enough that it will stall when coming to a stop when you forget the switch on? Just asking because the tranny shifts out of 3rd gear around 10 mph when coming to a stop. Even if you had your switch on and the solenoid was energized, the converter clutch would only engage when the tranny's in 3rd gear. So the converter clutch should disengage around 10mph if you forget the switch on. I didn't think the rpms would be that low at 10 mph to stall the engine.

Chad Kilback (manual valve body with trans-brake coming soon)
Calgary, Alberta SDAC
88 Daytona Shelby "Zedd"
12.43 @ 111 quickest time
12.6 @ 113.00 fastest time
87 New Yorker "Norker Zedd" 2.5L TII 14.6 @ 93
Yes, it has nothing to do with the gears, the TC is locked on like a clutch, its solid-no slipping so when you come to a stop, its just like a 5spd car if you don't depress the clutch pedal!
turbovanman said:
Yes, it has nothing to do with the gears, the TC is locked on like a clutch, its solid-no slipping so when you come to a stop, its just like a 5spd car if you don't depress the clutch pedal!
I know how the converter clutch comes on and I understand what your saying on how the function of it has nothing to do mechanically with the gears, but it does have something to do with them *hydraulically*. There's hydraulics in the valve body that will not allow the clutch to engage in the other gears. The valve body was designed so the clutch could only engage in third gear, whether the solenoid was on or off. If the converter clutch is on in other gears, there's a valve body malfunction (either a cross leak, or a sticking switch valve).

Chad Kilback (manual valve body with trans-brake coming soon)
Calgary, Alberta SDAC
88 Daytona Shelby "Zedd"
12.43 @ 111 quickest time
12.6 @ 113.00 fastest time
87 New Yorker "Norker Zedd" 2.5L TII 14.6 @ 93
Torqueflite said:
I know how the converter clutch comes on and I understand what your saying on how the function of it has nothing to do mechanically with the gears, but it does have something to do with them *hydraulically*. There's hydraulics in the valve body that will not allow the clutch to engage in the other gears. The valve body was designed so the clutch could only engage in third gear, whether the solenoid was on or off. If the converter clutch is on in other gears, there's a valve body malfunction (either a cross leak, or a sticking switch valve).

Chad Kilback (manual valve body with trans-brake coming soon)
Calgary, Alberta SDAC
88 Daytona Shelby "Zedd"
12.43 @ 111 quickest time
12.6 @ 113.00 fastest time
87 New Yorker "Norker Zedd" 2.5L TII 14.6 @ 93
Your correct to a point. It won't engage till 3rd but it will stay on once its activated. The solenoid is electric and when its on, its on!
turbovanman said:
Your correct to a point. It won't engage till 3rd but it will stay on once its activated. The solenoid is electric and when its on, its on!
This isn't a true statement. Just because the solenoid is on doesn't mean the converter clutch is on. The solenoid *does not* directly control the converter clutch. The solenoid controls the switch valve, and the switch valve controls the oil flow to the converter to engage or disengage the converter clutch. But the switch valve cannot turn on unless the tranny's in 3rd gear. When the tranny's in 3rd gear, a hydraulic "signal" is sent to the switch valve. To engage the converter clutch, the solenoid must be on, *and* this "signal" must be present at the switch valve. Both these things must be happening for the clutch to come on. If one or the other isn't there, the clutch won't come on. If the clutch is on and the 3rd gear signal disappears (from the tranny downshifting out of 3rd), or the solenoid turns off, the clutch will disengage. If you look at the flowcharts and understand them, you will see this. I gave a general statement on how the solenoid controls the converter clutch. It's a bit more technical than that.

Chad Kilback (manual valve body with trans-brake coming soon)
Calgary, Alberta SDAC
88 Daytona Shelby "Zedd"
12.43 @ 111 quickest time
12.6 @ 113.00 fastest time
87 New Yorker "Norker Zedd" 2.5L TII 14.6 @ 93
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FACT I had a lebaron GTS that I installed a lockup trans. there was no provision in the wire harness for the lockup so I installed my own lockup circuit. By flipping the switch, I could lockup in 1st, 2nd and 3rd.
When I stepped down enought to kick-down, the torque still wouldn't unlock (sure was sluggish acceleration with the torque locked) if I forgot to shut off the switch when stopping, it was exactly like not having the clutch pushed in on a manual trans when stopping.... the engine would stall.

Another non-chyrsler system.... the GM 3 speed trans in the FWD cars is know for having a lockup sol problem. very similar hydraulics as the 413... when driving and comming to a stop, the lockup would not release and the engine will stall. restart the car and try putting into gear and the car would immediately die. you would have to leave the car off for a couple minutes before the pressure would bleed off before you could get going.... you see a lot of these transmissions with the lockup sol unplugged.
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22dodge said:
FACT I had a lebaron GTS that I installed a lockup trans. there was no provision in the wire harness for the lockup so I installed my own lockup circuit. By flipping the switch, I could lockup in 1st, 2nd and 3rd.
When I stepped down enought to kick-down, the torque still wouldn't unlock (sure was sluggish acceleration with the torque locked) if I forgot to shut off the switch when stopping, it was exactly like not having the clutch pushed in on a manual trans when stopping.... the engine would stall.

Another non-chyrsler system.... the GM 3 speed trans in the FWD cars is know for having a lockup sol problem. very similar hydraulics as the 413... when driving and comming to a stop, the lockup would not release and the engine will stall. restart the car and try putting into gear and the car would immediately die. you would have to leave the car off for a couple minutes before the pressure would bleed off before you could get going.... you see a lot of these transmissions with the lockup sol unplugged.
Yep, see that all the time. They tell you the story how it stalls when hot coming to a stop. Other shops can't figure it out, you know exactly what it is and tell them you will call them in an hour or so, :cool:
22dodge said:
FACT I had a lebaron GTS that I installed a lockup trans. there was no provision in the wire harness for the lockup so I installed my own lockup circuit. By flipping the switch, I could lockup in 1st, 2nd and 3rd.
When I stepped down enought to kick-down, the torque still wouldn't unlock (sure was sluggish acceleration with the torque locked) if I forgot to shut off the switch when stopping, it was exactly like not having the clutch pushed in on a manual trans when stopping.... the engine would stall.

Another non-chyrsler system.... the GM 3 speed trans in the FWD cars is know for having a lockup sol problem. very similar hydraulics as the 413... when driving and comming to a stop, the lockup would not release and the engine will stall. restart the car and try putting into gear and the car would immediately die. you would have to leave the car off for a couple minutes before the pressure would bleed off before you could get going.... you see a lot of these transmissions with the lockup sol unplugged.
If you could lock it up in all gears, then you had a cross leak in the valve body. In order for the switch valve to move (to turn on the converter clutch) pressure is fed to a reaction area on the switch valve. This pressure *only comes from the 2-3 shift valve when it's on* (when the tranny's in 3rd gear. It's the same oil that goes to the front clutch). The pressure coming from the open 2-3 shift valve passes through a tiny orifice in the separator plate (about .030") and tries to push on the reaction area of the switch valve to open it. But when the fluid passes through the tiny orifice, the pressure drops to almost zero, because the solenoid vents away this pressure (a pressure drop is created across the orifice). The solenoid does nothing more than creates a leak (when the solenoid's off) to the pressure trying to open the switch valve. When the solenoid turns on, it seals up the leak, and the fluid passing through the tiny orifice can now build up pressure, and cause the switch valve to move, which turns on the converter clutch.

If there is no fluid going to the switch valve's reaction area (and this is the case in all gears except 3rd), the solenoid can be on all it wants, but the switch valve won't move. If the solenoid was on, any fluid that leaks into this part of the switch valve's circuit couldn't exhaust through the solenoid, but it would exhaust through the closed 2-3 shift valve. There must have been fluid leaking into the switch valve's reaction area, causing it to move when the solenoid was turned on. If the fluid was leaking after the tiny orifice, the fluid may not be able to flow fast enough past the tiny orifice on it's way to be exhausted through the closed 2-3 switch valve.

End result from all this: if the valve body were functioning properly, the converter clutch wouldn't lock up in the other gears. In neutral and park, fluid is routed to the spring side of the switch valve to hold it closed with spring pressure and hydraulic pressure, so even if there were pressure on the reaction area trying to move it open, it wouldn't be able to move.

As far as GM's 3T40 transmission goes, I know the converter clutch circuit works in a similar way, but don't have flow charts to know *exactly* what's going on. And I haven't stared at this valve body for hours and hours tracing flow paths and trying to understand every inch of it like I have with the 413.

Chad Kilback (manual valve body with trans-brake coming soon)
Calgary, Alberta SDAC
88 Daytona Shelby "Zedd"
12.43 @ 111 quickest time
12.6 @ 113.00 fastest time
87 New Yorker "Norker Zedd" 2.5L TII 14.6 @ 93
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Here's an idea. The transmission still has ports for testing line pressure at the different clutch packs, right? Well, what about putting ON/OFF pressure switches on them so that the lockup would only engage while in top gear? If this were possible, how about putting on a time delay, say maybe a second or two, on the activation of the lockup? Or better yet, incorporate a comparitor circut as well, so that when you have over a certain % of throttle, the lockup will disengage? Seems like backward engineering. But, could it work?

Wink
hey 22dodge how did you wire up your manual lockup? is a switch that connects the 2 wires together or is it like one is grounded and the other one is a pos connection that you put the switch on? a crudely drawn schimatic done in paint would be very useful

and its the connection posted in the pic right?
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One is power, one is ground.
yep, I just grounded the black wire to the bellhousing and put 12v to a toggle switch then to the sol. worked find and EZ. it is an abrupt apply since the PCM actually cycles the sol as it applies then fully applies to complete lockup... but heck for my application, it was just fine except when I forgot to turn off when braking, then the car shook really bad and died as I stopped... then like duh, turn off the switch.
ok so the wires comming out of mine are green and orange/black
the orange/black would be grounded and the green would be hooked up to a switch, correct?
when i hook this up should i get another plugin the the JYand just switch them for however i feel like driving today?
or should i just do wire taps into them so it will operate normally except when i flip the switch to engage it?
and for the 12v sorce should i do something like a eye hole wire connector on the nut and bolt holding the clamp onto the battery or should i tap a wire comming out of the battery or go for something that wolnt always be on?

sorry im asking so many questions here i just dont want to do anything wrong and mess it up
based on your questions on how to do a simple wiring circuit... you should just leave the thing alone.... if it aint broke don't mess with it. I'm afraid that you'll forget about some real basic electrical things like circuit protection...
22dodge said:
if it aint broke don't mess with it.
ya do have a good point there
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