Intermitents are difficult to work on, You can only diagnose it when the problem is present unless you can simulate the condition.
You say the Alt bushings are worn but aligned,you will have to wait until the noise appears and the remove the accessory belts one at a time to see if the noise stops.
Timing belt tension is easy enough to check.
Remove the upper cover, start the car and see where the belt rides on the cam sproket.
In Center...Good
On Outside...Too Tight
On Inside...Too Loose
Also I had an issue where both covers were warped and not sitting properly and the belt was actually hitting the cover but as your noise is sometimes louder than other times.
I removed the upper cover and the noise was gone.
The lower cover is warped and is resting against the A/C stationary bracket ans the upper was broken where it latches on to the lower.
I was able to locate new covers thru Mopar(last 2 in the country, uppers will be available when they get to Vintage parts) but they are not going on until I need to replace the belt again.